High Efficiency Double Layer Roll Forming Machine, IBR Sheet Roll Forming Machine

Short Description:

The Double layer roll forming machine can roll forming two different types of roofing sheets, no need to change anything tools. The double layer roll forming machine has two layers. The upper layer and the lower layer. It can roll-forming different sheets. The double layer roll forming machine is the popular and wise choice for both new entrepreneurs and established metal building manufacturers.


Product Detail

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Machine Pictures

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Double layer roll forming machine

The Double layer roll forming machine can roll forming two different types of roofing sheets, no need to change anything tools. The double layer roll forming machine has two layers. The upper layer and the lower layer. It can roll-forming different sheets. The double layer roll forming machine is the popular and wise choice for both new entrepreneurs and established metal building manufacturers.

The double layer forming machine can make two different types of wall and roof panels in one machine, including glazed roof tile, roof/wall panel style.

This design of the double layer roll forming machine could increase your productivity and save space, and save the costs. The machine max roll speed can reach to 45m/min. This is very popular abroad due to its high efficiency. It can work automatically.

Technical Parameters

Suitable

Material

Type GI Coil, PPGI & PPGL Coil
Thickness 0.3-0.8mm
Wide 1000/1250mm
Yield Strength 550Mpa max
Power

Specs

Voltage 380V/3PH/50HZ
Main Motor 7.5kw
Hydraulic motor 4kw
Hydraulic pressure 10-12MPa
Machine

Specs

Forming steps number 16~20 steps
Shaft Material No.45 steel. Quenched. Diameter: 70mm
Roller Material No. 45 steel, coated with hard chrome
Main machine body 350# H steel welded
Transmission Chain and Sprocket, chain size 1.5 inch
Wall Plate 20mm thickness
Blade material Cr12 mould steel with quenched treatment 60-62
Forming Speed 0-12m/min for standard solution

Main Components

Name Description
Manual decoiler Dimensions: 1700mm*1000mm*800mm

Width of feeding: 1250mm
Capability: 5 Ton

Inter diameter: 480-570mm
Max out diameter: 1500mm

Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual

 

Forming section Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flatten.
Feeding type: adjustable

Feeding width:900-1300mmmm

Entrance and guide roller:

diameter is ¢76mm, material is SAE1045,surface with chrome

Hydraulic Cutting Cutting after forming: Cut the sheet after roll forming to required length.
Material of blade:Cr12, 58-62 HRC hardness
Cutting power by hydraulic,4KW
Working pressure: 12Mpa adjustable

Length measuring: Automatic encoder length measuring, Brand: Omron

The cutting sequence is also contained and controlled by the same PLC program

Receiving table Jointed by 60mm*40mm tube
Size: 1.0m long*0.8mwide*0.6-1mhigh
One out table with two support roller

Two sets.

Hydraulic station Hydraulic power: 4kW
Working pressure: 12Mpa adjustable
Solenoid valve: 1 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)
Control Cabinet 1)Programmable setting of profile length and quantity
2)Automatic stopping of the equipment after completion of the cutting programme.

3)Operating system language: English and Chinese

4)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
5)PLC brand: Panasonic
6)Frequency converter brand: Yaskawa, quantity: 1
7)Touch screen: Taiwan Weinview

Production Flows

Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)

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Features

1). This roll forming machine can roll form metal roofing sheet. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on the surface.

2). Roll forming process: uncoiler, roll forming, forming step effect, cut to length.

3). Fully Automatic Control System with PLC.

4). Easy operation: Key in the length and quantity on the control panel.

5). 18 months warranty.

Application

The advantage of glazed steel sheet includes beautiful, classical appearance and grace taste. It is widely used in village, hotel, exhibition, vacation village, family construction and outdoor decorating.

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Product Photo

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FAQ

1. Who are we?
We are based in Hebie, China, start from 2010,sell to Africa(20.00%),Domestic Market(20.00%),Southeast Asia(15.00%),South America(10.00%),North America(5.00%),Eastern Europe(5.00%),Oceania(5.00%),Mid East(5.00%),Central America(5.00%),South Asia(5.00%),Eastern Asia(2.00%),Western Europe(2.00%),Southern Europe(00.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. What can you buy from us?
Roof Sheet Roll Forming Machine,Wall Panel Roll Forming Machine,Highway Guardrail Plate Forming Machine,Floor Decking Sheet Rolling Machine,C Purlin Making Machine.

4. Why should you buy from us not from other suppliers?
1.Rich experience 2.High-quality after-sales service system 3.Brand and Qualification Guarantee 4.Technological innovation advantage.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DE;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian.


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